Job Summary:
The Maintenance Technician is responsible for supporting the full lifecycle of plant equipment and systems—from installation and commissioning during the project phase to preventive maintenance and troubleshooting during operational phase. This role bridges engineering and maintenance functions, ensuring a smooth transition from project execution to reliable plant operations.
In the Project Phase is responsible for supporting the setup, testing, and readiness of plant equipment during the project execution stage. This role involves hands-on involvement in equipment installation, pre-commissioning tests, and technical troubleshooting in collaboration with engineers and project teams.
In the operation phase, the technician is responsible for ensuring the safe, reliable, and efficient performance of plant equipment and systems. This role involves performs routine inspections, preventive maintenance, and repairs to ensure optimal equipment performance and safety. Monitor plant systems and equipment performance using control systems and diagnostic tools; identify abnormalities or trends requiring intervention, Strong communication and teamwork skills are essential as they work collaboratively with operations and engineering teams to maintain compliance, enhance plant reliability, and support continuous improvement initiatives.
Job content:
Project Phase:
- Assist E&I Engineers in verifying on-site electrical and instrumentation installation activities for compliance with engineering drawings, technical specifications, and applicable standards.
- Conduct field inspections to ensure proper installation, wiring, and termination of electrical panels, instruments, cables, and control systems.
- Perform /witness and support loop checks, insulation resistance tests, continuity checks, and instrument calibrations as performed.
- Identify and report deviations, non-conformities, or potential issues to the engineering team for resolution
- Maintain detailed records of field verification activities, test results, and punch list items.
- Monitor work progress against project schedules and report any delays or resource issues observed in the field.
- Assist in the collection and entry of technical data for maintenance plans, asset records, and operational documentation.
- Support the setup of PM (Preventive Maintenance) templates and maintenance plans where required.
Operation Phase:
- Assist in pre-commissioning and commissioning activities for E&I systems under engineer supervision.
- Support in functional testing of field instruments, control panels, MCCs, and electrical equipment.
- Record test data and report any deviations from expected results.
- Perform regular preventive maintenance on electrical systems, instruments, and control systems (e.g., motors, switchgear, control panels, PLCs, transmitters).
- Carry out scheduled calibration and testing of field instruments such as pressure, temperature, level, and flow sensors.
- Diagnose faults in E&I systems and perform corrective maintenance to restore functionality, escalating complex issues as needed.
- Respond promptly to breakdowns and emergencies, ensuring minimal downtime and safety compliance
- Utilize the CMMS (Computerized Maintenance Management System) to Update job records, maintenance history, calibration certificates, work orders, track equipment history, and generate reports.
- Support the development and refinement of preventive maintenance SOPs and tasks to effectively manage plant equipment and facilities.
- Participate in and complete all required training programs to build necessary technical competencies.
- Carry out Lockout/Tagout (LOTO) procedures in line with maintenance and safety requirements.
- Inspect and verify the quality and condition of received spare parts and maintenance tools.
- Able to work on rotational shifts as required to support 24/7 plant operations.
- Perform any other duties as assigned by the supervisor or plant management to support maintenance and operational continuity.
- Uphold a safe working environment by adhering to WuXi Biologics’ safety policies, plant-specific safe work procedures, and local government regulations.
Requirements:
- Diploma/Higher Nitec in Mechanical/ Electrical/ Instrumentation/ Chemical / Environmental Engineering or equivalent
- Licensed Electrical Worker (LEW) (advantage)
- Minimum 5 years of relevant experience in performing duties equivalent to Maintenance Technician
- Hands-on experience in Electrical and Instrumentation systems, with strong technical exposure to commissioning, calibration, and maintenance activities.
- GMP-compliant biopharmaceutical manufacturing operations (Advantage)
- Experience in greenfield projects setup (advantage)
- Familiarity with and prior hands-on experience with CMMS systems like Maximo or SAP.
- Proficient in Microsoft Office Suites (PowerPoint, Word, and Excel). Experience with planning tools such as Microsoft Project will be an advantage.
- Ability to use AutoCAD for drafting.
- Must have ability to learn and work effectively with the plant's Distributed Control System (DCS), with the ability to interpret the P&I diagram and process flow diagram.
- Experience in system walkdown, inspection, testing, calibration, maintenance and repair of process mechanical and control equipment.
- Ability to be an independent problem solver.
- Highly motivated, proactive, enthusiastic, and energetic individuals are a must.